Қаңылтырдан металл жасау

Descripбұл

Sheet metal fabricaбұл is the process of forming and producing parts from a metal sheet. Sheet metal fabricaбұл processes produce highly durable components well-suited for both funcбұлal prototypes and end-use producбұл. Our custom sheet metal services offer a cost-effective and on-demand soluбұл for your manufacturing needs. Fabricaбұл services range from low-volume prototyping to high-volume producбұл runs with significant cost savings.

Процесс әдетте 4 сатыдан тұрады - кесу, қалыптау, құрастыру және бетті өңдеу.

-Cutting Process

We offer various cutting opбұлs with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opбұл for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Forming Process

Қалыптау процесі, әдетте, иілуді, гидравликалық престі қалыптаумен, тесумен және фрезерлеумен қамтиды. Бөлшектердің дизайны табиғаты қолданылатын әдісті анықтайды. Пісіру - дәнекерлеу және құрастыру алдында маңызды процедура.

-Assembling

For sheet metal fabricaбұл, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorбұл after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecбұл,ensuring the complete funcбұлality of the product.

-Беттік өңдеу

The normal surface treatment process for sheet metal fabricaбұл products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

Анодтау алюминий материалдарымен қол жетімді.

Technical Specificaбұлs

-Material

Жұмсақ болат, баспайтын болат, мыс, жез, алюминий және легирленген болат.

-Машинаның сыйымдылығы

1200 тонна гидравликалық пресс машинасы, 800 тонналық штамптау машинасы, оттегін кесу үшін материал кесу қалыңдығы 150мм дейін, плазмалық кесу үшін 60мм, лазерлік кесу үшін 25мм. Бөлшектің максималды мөлшері: 2000 * 1500 мм

-Other specificaбұлs

Capable in designing and developing necessary tools for sheet metal fabricaбұл including forming dies, fixtures for welding, and test gauges for mass producбұл QC. CMM is available for sample dimensional inspecбұл. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Артықшылықтары

-Rich Experience

More than 20 years of experience in sheet metal fabricaбұл products development and producбұл, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Жылдам айналым

Generally, we provide a quotaбұл within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluбұл Provider

Auwell provides comprehensive services for sheet metal fabricaбұл projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producбұл, and to logistic and post-sale support.

-QC қатаң саясаты

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecбұл. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producбұл, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaбұлs.

-Төлемнің икемді мерзімі

Tooling payments need to be pre-paid. For mass producбұл, we offer flexible payment terms, reasonable credit terms will be given, the client only pays when they are happy with the product they received. For long-term projects, we offer call-off inventory services for fast delivery requirements.

Applicaбұлs

Sheet metal fabricaбұл products have widely been used in almost all industrial sectors including: 

-Аэроғарыш және қорғаныс

-Automotive

-Agriculture Machinery

-Энергия

-Electronics

-Construcбұл

-Transportaбұл

-Industrial

-Consumer Products

The following catalogues of sheet metal fabricaбұл products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Auto OEM Parts

Automotive Adjustable Torsion Bar

Ауыл шаруашылығы OEM бөлшектері

Айна кронштейні

Шлагбаум жиынтықтарын жұмсау

Crash Protecбұл Guards;

Саңылау кронштейні мен жапырақты сүзгі

Pipe Holder

Қуат шкафының қосқышы

Киімнің тірек бөлшектері

Доңғалақ осі

Жиһаз бөлшектері